Since 2014, Cleantron produces in a semi-automated assembly plant Batteries Packs that are based on Design for Assembly, Mechanical FEA and Thermal Analyses.
For welding of the Cells, that are always independently suspended, we are using only automated industrialized connective technologies.
Resistance welding: Cleantron uses in-house developed Weld Stations with Weld Cycle Control and Data Storage.
Laser-welding: Cleantron uses (fiber) Laser Technology for the welding of (primarily prismatic) Cells.
In addition, Cleantron can perform Adhesive Bonding. In order to control the quality of Adhesive Bonding, Plasma Cleaning can be applied.
For the Structural solutions (housings) we generally apply Aluminum or injection molded Plastic structural parts based on the latest generation thermal conductive plastics. To produce an optimal Thermal Path, we can apply Gap Filling technology.
In Cleantron production the human factor is restricted to Inlay and Manipulation; Assembly and intermediate Approval-processes are automated, securing consistent quality.