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SERIOUS INNOVATION
SERIOUSLY INDUSTRIALIZED
100% in-line Cell management
The base for top performance

Basic Module

Overview

Customization

If you are considering a Cleantron Basic Battery Module for your Application, Cleantron can offer advice and customisation. Because a Basic Module is a certified product, it implies that the Li-ion Cell selection (Chemistry & Cell type), Mechanical Design of the Housing, the Hardware Electronics and Connectors are fixed. However, in order to optimize the functioning of the Battery for your Application, Cleantron can advise you and, if needed, customize the Battery Firmware. Together with Cleantron you can secure the Performance, (CANbus) Communication and System Integration in your Vehicle or Product.

Basic Module 24V

Compact Battery Module P2X-LFP

The Cleantron P2X-LFP Battery Pack is a compact lightweight 24V Module.

cleantron-P2X LFP

Electrical Specification P2X-LFP

Cap*I nomI maxParallel (MPC**) Serie
30 Ah80 A120 AYes48V

Dimensions P2X-LFP

HeightWidthThicknessWeight
429 mm.266 mm.78 mm.12 kg

Features P2X-LFP

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

Compact Battery Module P2P

The Cleantron P2P Battery Pack is a compact lightweight 24V Module.

cleantron-P2P

Electrical Specification P2P

Cap*I nomI maxParallel (MPC**)
HD74 Ah50 A120 AYes
UHD88 Ah50 A120 AYes

Dimensions P2P

HeightWidthThicknessWeight
429 mm.266 mm.78 mm.12 kg

Features P2P

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

Compact Battery Module P2X

The Cleantron P2X Battery Pack is a compact lightweight 24V Module.

P2X Modules are available in 2 capacities:

  • HD (High Energy Density)
  • UHD (Ultra High Energy Density)
cleantron-P2X

Electrical Specification P2X

Cap*I nomI maxParallel (MPC**)
HD74 Ah50 A120 AYes
UHD88 Ah50 A120 AYes

Dimensions P2X

HeightWidthThicknessWeight
429 mm.266 mm.78 mm.12 kg

Features P2X

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

Basic Module 48V

Portable Pack P4P

The Cleantron P4P is a compact Battery Module suitable for numerous Light Electric Vehicles and Industrial applications.The P4P can be used as a portable Battery Pack (suitable for quick battery exchange or “swapping”) and can be used as a building block for a larger modular system up to 16 modules in parallel (for higher current and capacity).

P4P Modules are available in 2 different capacities:

  • HD (High Energy Density)
  • UHD (Ultra High Energy Density)
cleantron-P4P new (2020)

Electrical Specification P4P

Cap*I nomI maxParallel (MPC**)
HD37 Ah50 A120 AYes
UHD45 Ah50 A120 AYes

Dimensions P4P

HeightWidthThicknessWeight
429 mm.266 mm.78 mm.12 kg

Features P4P

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
  • Warning messages (for PLC/SIL 2 compliance)
  • Active blowable Fuse (for PLC/SIL 2)
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

Compact Lightweight Portable Pack CLP

The Cleantron CLP is a lightweight compact Battery Module most suitable for quick & easy battery exchange (“battery swapping”). As the CLP weighs only 9 Kg. and is equipped with a blind mating connector, the CLP can be swapped single handed.

CLP comes with a Docking Station that can be integrated in the Vehicle/Application and with a Charging Cabinet.

The CLP is often used in a Portable Battery System.

cleantron-CLP (connector side)

Electrical Specification CLP

Cap*I nomI maxParallel (MPC**) Blind Mating
36 Ah30 A60 AYesYes

Dimensions CLP

HeightWidthThicknessWeight
346 mm.292 mm.86 mm.9 kg

Features CLP

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
  • Warning messages (for PLC/SIL 2 compliance)
  • Active blowable Fuse (for PLC/SIL 2)
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

System Module P4X

The Cleantron P4X is an advanced 48V modular Battery Pack. This Module is designed for applications that have more far-reaching requirements in the area of mechanical integrity, IP rating, C-rates and Parallel or Series (HV) Modularity. 

The Cleantron P4X can be used in numerous Light Electric Vehicles and Industrial applications. The P4X can be used as a “Plug & Play” Battery Pack but can also be used in a larger System; P4X can be the building block for larger modular systems up to 16 modules in parallel (for higher current and capacity). 

P4X Modules are available in 2 different capacities:

  • HD (High Energy Density)
  • UHD (Ultra-High Density)       

P4X Modules are available with Passive Cooling realised by an smart Thermal Path design.

The P4X passive cooling works through an optimised Thermal Path in the
P4X design using advanced heat conductive technologies like thermo
conductive plastics and gap filling technology. 

cleantron-P4X
P4X

Electrical Specification P4X

Cap*I nomI maxParallel (MPC**)
HD37 Ah50 A120 AYes
UHD45 Ah50 A120 AYes

Dimensions P4X

HeightWidthThicknessWeight
429 mm.266 mm.78 mm.12 kg

Features P4X

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
  • Warning messages (for PLC/SIL 2 compliance)
  • Active blowable Fuse (for PLC/SIL 2)
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
Modularity
  • Parallel Switching up to 16 Modules
  • Options:
cleantron-parallel-sequential

Basic Module High Voltage

System Module P4X HV

The Cleantron P4X is an advanced High Voltage modular Battery Pack. 

cleantron-P4X-HV
P4X HV (High Voltage)

Electrical Specification P4X HV

Cap*I nomI maxSerie (HV)
HD37 Ah50 A120 A100-600 V
UHD45 Ah50 A120 A100-600 V

Dimensions P4X HV

HeightWidthThicknessWeight
458 mm.266 / 296 mm. incl. fixtures78 / 96 mm. @ the cooling connector13 kg

Features P4X-HV

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
  • Warning messages (for PLC/SIL 2 compliance)
  • Active blowable Fuse (for PLC/SIL 2)
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Firmware Customization:
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings

Basic Module 48V with Active Cooling

System Module P4X-A & P4X HV-A

The Cleantron P4X is an advanced modular Battery Pack. This Pack is designed for applications that have more far-reaching requirements in the area of mechanical integrity, IP rating, C-rates and Parallel or Series (HV version)  Modularity.

The Cleantron P4X can be used in numerous Electric Vehicles, Marine and Industrial applications like Yellow Goods and large AGV’s. The P4X can be used as a “Plug & Play” Battery Pack but can also be used in a larger System; P4X can be the building block for larger modular systems up to 16 modules in parallel (for higher current and capacity) or in series (High Voltage)

 

P4X-A modules are available in 2 different capacities:

  • HD (High Energy Density)
  • UHD (Ultra-High Energy Density)
P4X-A and P4XHV-A are equipped with a unique light and compact cooling system which is executed by Side Cover plates with integrated cooling channels, allowing optimal active cooling.

 

P4X-A
P4X-HV-A

Electrical Specification P4X-A

Cap*I nomI maxParallel (MPC**) Fast
Charge
HD37 AhTBDTBDYes
UHD45 AhTBDTBDYes

Dimensions P4X-A

HeightWidthThicknessWeight
458 mm.266 / 296 mm.
incl. fixtures
78 / 96 mm. @ the cooling connector13 kg

Features P4X-A

Safety
  • Short Circuit Protection; Blow-able Fuse, all Wires separately fused.
  • Functional Safety: IEC 61508 (SIL 2) Equivalent to ISO 13849 (Level C).
  • Over & Under Voltage Protection & Recovery.
  • Over-Current Protection & Recovery (Charging & Discharge Currents).
  • Over-Temperature Protection & Recovery.
  • Warning messages (for PLC/SIL 2 compliance)
  • Active blowable Fuse (for PLC/SIL 2)
Electronic
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Pre Charge Function             
  • Firmware Customization:     
    • Adaptive Charging         
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
    • Health Status (remaining service life)
Modularity
  • Series Switching:
    up to 14 Modules (Safety Box & Master BMS required)
  • Parallel Switching:
    up to 16 Modules
    • Options for Parallel Switching:
cleantron-parallel-sequential

Electrical Specification P4X HV-A

Cap*I nomI maxSerie (HV)
HD37 AhTBDTBD100-600 V
UHD45 AhTBDTBD100-600 V

Dimensions P4X HV-A

HeightWidthThicknessWeight
458 mm.266 / 296 mm.
incl. fixtures
78 / 96 mm. @ the cooling connector13 kg

Features P4X HV-A

Safety
  • Short Circuit Protection; Blow-able Fuse, all Wires separately fused.
  • Functional Safety: IEC 61508 (SIL 2) Equivalent to ISO 13849 (Level C).
  • Over & Under Voltage Protection & Recovery.
  • Over-Current Protection & Recovery (Charging & Discharge Currents).
  • Over-Temperature Protection & Recovery.
  • Warning Messages (for PLC/SIL 2 compliance)
  • Active Blowable Fuse (for PLC/SIL 2)
Electronic
  • CAN-BUS Communication
  • Data Storage
  • Key Switch Function
  • Pre Charge Function             
  • Firmware Customization:     
    • Adaptive Charging         
    • Long Life Settings
    • Tailored Communication Protocols
    • Sleep Function Settings
    • Health Status (remaining service life)

GX - Battery Module

Scalable High Voltage System

The Cleantron GX is an advanced Battery Module designed for scalability and modularity in Voltage and Capacity. It is engineered for applications requiring mechanical integrity, IP rating, C-rates and scalability in Voltage and Capacity.

The Cleantron GX is suitable for Electric Mobility, Industrial applications, as well as, Agricultural, and Construction equipment. The GX module serves as the ideal building block for modular systems, adjusting multiple [X] modules in parallel for higher currents and capacity, and multiple [Y] modules in series for higher voltage.

The GX Module is available with a capacity of 5.9 kWh (at least 5.5kWh effective capacity).

The GX modules are enabled for the latest immersion cooling technology. Here the cells can be immersed in a coolant liquid that runs through a channel between the cells. This coolant liquid can also be used for heating the cells. Alternatively, the modules can also be used without immersion cooling and resistive heater elements for heating the cells. This largely depends on the application and the use case of the battery system.

Cleantron GX-01
Cleantron GX-02

Electrical Specification GX-LV

Cap*InomImaxParallel MPC**
UHD230Ah230A300AYes

Electrical Specification GX-HV

Cap*InomImaxSeries HV
UHD230Ah230A300A100 – 800V

Dimensions GX

LWHWeight
UHD53025026840 kg

Features GX Battery Module

Safety
  • Short Circuit Protection
  • Over & Under Voltage Protection & Recovery
  • Over-Current Protection & Recovery (Charging & Discharge Currents)
  • Over-Temperature Protection & Recovery
  • Pack-level Pyro Technical Fuse
  • Module-level Passive Fuse
Electronic
  • Cell Balancing
  • CAN-BUS Communication
  • Key Switch Function
  • Firmware Customization:
    • Tailored Communication Protocols
    • Sleep Function Settings
  • Battery Passport Enabled
  • High Voltage Interlock Loop
  • Insulation Monitoring

Battery Management Unit

The Cleantron Battery Management Unit (BMU) is a central processing, protection and control unit designed for both low voltage <60VDC and high voltage applications. The BMU is designed to meet safety standards compliance like the ISO26262 and IEC61508 for automotive and industrial applications. Additionally, special attention has been given for ISO13849 for machinery applications as well. The BMU also offers advanced thermal management and control based on measurement data and state estimation and control algorithms for safe and optimal usage of battery modules.

Based on the battery module voltage, several modules can be stacked in series up to 1000 VDC. For GX 2S (48V) modules, a maximum of 16 modules can be stacked in series. For GX 1S (24V) modules, a maximum of 32 modules can be stacked in series. This is defined as a HV string. Moreover, although customizable due to its scalable design, up to 2-4 HV strings can be connected in parallel to the BMU. The BMU can have a current rating from 100A to 600A.

Electrical Specification HV BMU

VoltageCurrentHV strings in parallel
BMU – 500V500V100 to 600A4
BMU – 1000V1000V100 to 600A4

Dimensions HV BMU

LengthWidthHeightWeight
BMU5402142448 kgs