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How Laser-Welding Facilitates Cleantron’s Lithium-Ion Battery Production

Scalable Production of safe Li-ion Batteries

In the evolving cleantech landscape, customers demand high-performance lithium-ion battery packs that are reliable, flexible, and delivered on time. To meet these expectations, Cleantron has introduced the Trumpf technology into its new production line. This machine allows to increase output, enhance product quality, and reduce environmental impact — all while accelerating the delivery of custom li-ion battery solutions across multiple sectors.

The Cleantron product design contains a fused welding technology offering intrinsic battery safety, as every welded cell will have its own fuse. This safety feature is made possible by laser welding.

Precision Laser Welding for Modular Battery Packs

The new Cleantron’s machine is not just another machine — it’s a key production enabler. Designed for maximum flexibility, it performs laser welding with high accuracy across a wide range of cells. It delivers exceptional accuracy, speed, and reliability. Whether you’re sourcing a scalable battery system, a swappable portable lithium battery for light electric vehicles or a li-ion battery pack for industrial equipment, this machine ensures consistent results.

With rapid changeovers and minimal downtime, we can quickly shift between lithium ion battery 48v, 36V e-bike battery, and lithium ion battery 48v modules — from low voltage to high voltage battery configurations — adapting to your specific needs without compromising on quality.

Durable Laser Welding and Smart BMS Integration

When it comes down to lithium-ion battery manufacturing, reliable connections are non-negotiable. The new Trumpf empowered Cleantron production line leverages smart welding and built-in vision systems to ensure high-quality joins, minimal defects, and full traceability.

Combined with Cleantron’s proprietary battery management systems (BMS), the precision of laser welding directly supports safer, longer-lasting, and smarter green power solutions that perform in the most demanding environments.

Sustainable Cleantech Manufacturing

 

As a European battery manufacturer committed to sustainable innovation, we’ve integrated the Trumpf technology into our modular production line to reduce waste, cut rework, and boost production capacity. This ensures greater consistency in both small and large production runs while delivering eco-efficient results.

Whether you’re building electric utility vehicles or automated logistics systems, you’ll benefit from a leaner supply chain and faster delivery of standard or custom made li-ion battery packs — without compromising on performance and quality.

At Cleantron, we don’t just build batteries. We build scalable, intelligent, and sustainable energy systems. Explore our full range of modular lithium-ion batteries, including 24V accu, circular e-bike battery, and 48V accu solutions for light electric vehicles, industrial machines, and mobile equipment. We also design and manufacture custom-made lithium-ion battery solutions tailored to your specific performance and application requirements.

👉 Contact us to learn how Cleantron’s engineering, innovation, and automation can power your next product — or visit our product page to explore our complete line of li-ion battery solutions.