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How Laser-Welding Facilitates Cleantron’s Lithium-Ion Battery Production

Scalable Production of safe Li-ion Batteries

In the evolving cleantech landscape, customers demand high-performance lithium-ion battery packs that are reliable, flexible, and delivered on time. To meet these expectations, Cleantron has introduced the Trumpf technology into its new production line. This machine allows to increase output, enhance product quality, and reduce environmental impact — all while accelerating the delivery of custom li-ion battery solutions across multiple sectors.

The Cleantron product design contains a fused welding technology offering intrinsic battery safety, as every welded cell will have its own fuse. This safety feature is made possible by laser welding.

Precision Laser Welding for Modular Battery Packs

The new Cleantron’s machine is not just another machine — it’s a key production enabler. Designed for maximum flexibility, it performs laser welding with high accuracy across a wide range of cells. It delivers exceptional accuracy, speed, and reliability. Whether you’re sourcing a scalable battery system, a swappable portable lithium battery for light electric vehicles or a li-ion battery pack for industrial equipment, this machine ensures consistent results.

With rapid changeovers and minimal downtime, we can quickly shift between lithium ion battery 48v, 36V e-bike battery, and lithium ion battery 48v modules — from low voltage to high voltage battery configurations — adapting to your specific needs without compromising on quality.

Durable Laser Welding and Smart BMS Integration

When it comes down to lithium-ion battery manufacturing, reliable connections are non-negotiable. The new Trumpf empowered Cleantron production line leverages smart welding and built-in vision systems to ensure high-quality joins, minimal defects, and full traceability.

Combined with Cleantron’s proprietary battery management systems (BMS), the precision of laser welding directly supports safer, longer-lasting, and smarter green power solutions that perform in the most demanding environments.

Sustainable Cleantech Manufacturing

 

As a European battery manufacturer committed to sustainable innovation, we’ve integrated the Trumpf technology into our modular production line to reduce waste, cut rework, and boost production capacity. This ensures greater consistency in both small and large production runs while delivering eco-efficient results.

Whether you’re building electric utility vehicles or automated logistics systems, you’ll benefit from a leaner supply chain and faster delivery of standard or custom made li-ion battery packs — without compromising on performance and quality.

At Cleantron, we don’t just build batteries. We build scalable, intelligent, and sustainable energy systems. Explore our full range of modular lithium-ion batteries, including 24V accu, circular e-bike battery, and 48V accu solutions for light electric vehicles, industrial machines, and mobile equipment. We also design and manufacture custom-made lithium-ion battery solutions tailored to your specific performance and application requirements.

👉 Contact us to learn how Cleantron’s engineering, innovation, and automation can power your next product — or visit our product page to explore our complete line of li-ion battery solutions.

 

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Events & Press Innovation & Development News

Exclusive company visit: Explore the future of Li-ion Battery technology at Cleantron

Exclusive company visit: Explore the future of Li-ion Battery technology at Cleantron

On March 11, 2025, Cleantron, the largest producer of lithium-ion batteries in the Benelux, welcomes KIVI members and industry professionals for an exclusive visit to our facility in Nieuw-Vennep. This event offers a unique opportunity to gain deeper insights into our innovative battery production processes and the latest advancements in Li-ion technology.

Event details

Date: March 11, 2025
Time: 19:00 – 21:00 hrs
Location: Pesetaweg 32 & 37, Nieuw-Vennep
Cost: Free for KIVI members, €10 for non-members

Program

  • 19:00 – 19:45 | Presentation & Q&A (Pesetaweg 32)
  • 19:45 – 20:15 | Guided tour of the production facility (Pesetaweg 37)
  • 20:15 – 20:45 | Closing and networking opportunity (Pesetaweg 32)

Why should you attend?

  • Gain exclusive insights into the latest developments in lithium-ion battery technology.
  • Explore our state-of-the-art production facility and learn about our engineering processes.
  • Engage with industry experts and discuss future trends in battery technology.

As an independent, family-owned company, Cleantron is a leading developer and manufacturer of high-quality battery modules and packs. We are dedicated to advancing Li-ion technology and continuously innovating to create more efficient and sustainable energy solutions.

Secure your spot

Spaces are limited. Register now via this link to confirm your attendance.



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Events & Press Innovation & Development News

Spotlight on Cleantron at Non-Road Electrification Forum

Cleantron will be in Berlin on January 23 & 24 to discuss our latest offerings for the non-road industry, including our advanced 48V Battery Modularity and scalable High Voltage (HV) systems.

Join us at the 8th Annual Electrification, Battery Development, and Automation of Non-Road Applications Forum, which will bring together senior executives for a two-day business networking event.

The forum will focus on electrification, automation, and sustainability in construction, agriculture, and off-road machinery. Key topics include strategies for zero-emission transformations, addressing charging scalability, optimizing electric and hybrid driveline development, and exploring both integrated and modular propulsion systems for maximum efficiency and adaptability.

  • Date: January 23-24, 2025
  • Location: The Westin Grand, Berlin

For more information, feel free to contact us at info@cleantron.nl or visit the event page: 8th Annual Electrification, Battery Development and Automation of Non-Road Applications Forum.

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Blog Innovation & Development News

Exploring Battery Swapping Systems for Urban Mobility

Cleantron is facilitating and supporting a major transformation in urban mobility by investigating battery-swapping technologies for small electric vehicles, such as city cars and light motorcycles.

The Cleantron CLP Lithium-ion battery is a lightweight and compact Battery Module specifically designed for quick and effortless manual battery exchange, also known as “Battery Swapping”.

Find out RAI Vereniging article about Cleantron Sawappable CLP:

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Innovation & Development

Meet Cleantron in Cologne

At the iVT Expo Cleantron is showcasing the latest and next-generation Battery Systems for industrial Applications.

No full vehicles are on this show: iVT Expo only showcases the components, services and technologies from Europe and beyond that go into making the next generation of industrial vehicles.

iVT Expo brings together the latest new materials, electric and hybrid applications, new control systems required for operator-free/driverless vehicles; and innovative ideas that will help manufacturers of industrial vehicles ultimately improve product design,efficiency. Vehicle categories covered by iVT Expo include anything from off-road loaders, mining equipment and diggers, to tractors, cranes and lift-trucks. In short, technologies and services for every class of industrial vehicle are on display.

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Innovation & Development

Bienvenue a Paris

Meet Cleantron at the leading event dedicated to Sustainable Urban mobility Solutions.

The Autonomy Mobility World Expo is a large annual gathering of innovative technology companies, mobility OEM, international policymakers and start-ups focused on sustainable urban mobility solutions. Autonomy welcomes 200+ exhibitors, 300+ speakers, and 8,000+ participants every year in March.

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Innovation & Development

Digging deeper in Düsseldorf

There are many obstacles ahead in electrification of Non Road Machinery (NRM). To prepare for the inevitable future, and in response to the demand for emission-free machinery, it is crucial not only to see what could be possible, but also to make sure it performs and keeps performing over time under the typical NRM circumstances. At this Forum Cleantron will give a paper about this subject. If you are interested, please contact us via www.cleantron.nl/contact

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Innovation & Development

Showcasing in Stuttgart

Visit Cleantron in 2023 between May 23 – 25 in Stuttgart at the Battery Show. You can find us in Hall 4 at location C38. If you want to discuss electrification of your mobility, non-road or industrial applications, do not hesitate to book a timeslot via info@cleantron.nl. Then we will make sure you can see the battery modules or systems and discuss your unique case with the right Cleantron expert.

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Innovation & Development

Cleantron in Berlin

Meet Cleantron at the the eMove360° Europe 2022, the world’s largest trade fair for Mobility 4.0 – electric – connected – autonomous. Our booth: Hub27 • 705. The trade fair presents the full range of future-oriented, sustainable electric mobility solutions, from urban & mobile design, material and process solutions, from automated driving and electronics to advanced battery systems. The fair’s target group are developers and designers, IT experts, as well as buyers.

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Innovation & Development

A breath of fresh air. Empowered by Cleantron

ZEM is a ground braking innovative electric vehicle that cleans the air while driving.

The goal of the Eindhoven University Team “Ecomotive” is to reduce the CO2 emissions during all life phases; Production, Driving and After-life.

One of the most innovative technologies implemented in Zem is the direct air capture technology (DAC). When the car is driving, air will move through our self-designed filters, where the CO2 will be captured and stored. To showcase the low emissions of Zem, a life cycle analysis (LCA) was performed. In these LCA calculations all three life phases were taken into account.

On the 21st of July 2022 the ZEM car was unveiled at an event at the Louwman museum in the Hague.

The ZEM car is powered by a modular battery system consisting out of multiple P4X 48V Cleantron Battery Modules. In order to make the battery swapping more easy also the Compact Lightweight Portable (CLP) Battery Pack can be applied. Like many years before also this year Cleantron is the battery partner of the Eindhoven University of Technology. https://www.tuecomotive.nl/tu-ecomotive-cleantron/